Custom Face Seal Blister Packs in New York
New York City's fashion and beauty industry sets global trends, and the packaging that carries these brands to market is part of the statement. My Custom Boxes produces rigid luxury boxes, soft-touch
Why New York Businesses Choose Us
Key Features
Custom Face Seal Blister Packs | Clear Retail Blister Packaging
Face seal blister packs are the dominant retail blister packaging format worldwide — a thermoformed PVC or PET plastic cavity heat-sealed around its perimeter to the front face of a printed SBS chipboard backing card. The consumer sees the actual product through crystal-clear plastic while the large backing card delivers full brand communication, retail compliance information, and peg-hook display capability.
Construction
The thermoformed blister cavity is shaped from PVC or PET film over a custom aluminum mold matching exact product dimensions. The blister flange is then heat-sealed to the printed card using controlled heat and pressure, forming a tamper-evident bond that must be visibly broken to access the product.
Applications
- Consumer electronics accessories — cables, adapters, earbuds
- Hardware and tool accessories
- Health and beauty products
- Toy and hobby accessories
- Pharmaceutical OTC retail products
Why Face Seal is the Standard Retail Blister Format
Face seal blister packs dominate retail because they solve four challenges simultaneously: product visibility through clear plastic, tamper evidence through a heat-sealed bond that must be visibly broken, theft deterrence through a large card difficult to conceal, and retail compliance with full barcode and specification communication. For mass retail, this combination is unmatched by any other packaging format.
PVC vs. PET Blister Film
PVC film is the traditional face seal standard — excellent thermoforming, low cost, and crystal clarity. PET provides comparable performance with better environmental credentials — recyclable in PET streams and produced without chlorine compounds. rPET blister film provides the same performance with recycled content and recyclability certification for sustainability-committed brands.
Backing Card Printing and Finishing
The backing card is the face seal blister's primary brand surface — printed on 18pt or 24pt SBS chipboard with full CMYK offset lithography. Finishing options include gloss lamination, matte lamination, and spot UV. Euro hang holes are die-cut to standard 6mm diameter for compatibility with all retail peg hook systems.
Custom Cardboard Boxes in New York
Custom cardboard boxes for New York retailers and businesses. Full-color printing for New York City, Buffalo, Albany, and all NY cities.
Luxury & Fashion Packaging
Premium packaging for New York fashion and luxury brands. Custom rigid boxes, magnetic closures, and high-end finishes for Manhattan boutiques and designers.
Food & Restaurant Packaging
FDA-compliant food packaging for New York restaurants and food producers. Custom boxes for NYC bakeries, delis, and specialty foods.
E-commerce & Retail Packaging
Custom shipping and retail boxes for New York e-commerce businesses. Premium unboxing experiences for DTC brands.
Cannabis Packaging in New York
Compliant cannabis packaging for New York dispensaries. Child-resistant boxes and premium branding for the NY cannabis market.
Corporate & Financial Packaging
Professional presentation boxes for New York corporate and financial services. Premium packaging for Wall Street firms and Fortune 500 companies.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Printing
- CMYK / Pantone
- Location
- New York
Industries
Industries in New York
Affordable sample kits available
Industries We Serve in New York
We provide face seal blister packs to a wide range of industries across New York.
Popular Use Cases
Available Finishes
Enhance your face seal blister packs with premium finishes.
Face Seal Blister Packs in New York Cities
We deliver face seal blister packs to cities across New York.
Other Box Styles in New York
Explore more packaging styles available in New York.
Tuck End Boxes
The most versatile folding carton style — tuck flaps on both ends create a clean, secure closure for retail and consumer goods packaging
Magnetic Closure Boxes
Rigid set-up boxes with embedded neodymium magnets creating a satisfying snap closure for luxury brand packaging
Sleeve Boxes
Two-piece inner tray and outer sleeve construction creating a controlled sliding reveal for premium product presentation
Pillow Boxes
Curved oval-ended folding carton that creates a distinctive pillow shape for gifts, accessories, and specialty retail
Gable Boxes
Self-erecting folding carton with a distinctive peaked top handle that serves as both closure and carrying mechanism
Two-Piece Boxes
Classic two-component packaging with separate lid and base for premium retail, gift, and apparel presentation
Face Seal Blister Packs in New York — FAQs
What is a face seal blister pack?
A face seal blister pack consists of a thermoformed clear plastic cavity heat-sealed around its perimeter to the front face of a printed paperboard backing card. The seal forms only on the card front face — the full back panel remains an unattached additional print surface.
What is the minimum order for custom face seal blister packs?
Our minimum order is 100 units. Custom thermoforming tooling is required for each unique blister cavity — tooling is produced in 10–14 business days and retained for repeat orders at no additional charge.
What blister film material do you recommend?
PVC is the cost-effective standard for most retail applications. PET is recommended for brands with sustainability commitments or retailers with PVC-free packaging policies. Both provide equivalent crystal clarity and thermoforming performance.
How is tamper evidence achieved?
The heat-sealed bond between the blister flange and the backing card must be physically broken to access the product, and the broken seal is visibly detectable — a key purchasing requirement for retail buyers in pharmacy, hardware, and electronics categories.
Can custom face seal blisters include a peg hang hole?
Yes. Euro hang holes (6mm diameter standard) are die-cut into the backing card's top panel for peg hook retail display. Hole position is calculated based on the packed weight's center of gravity to ensure straight hanging on the peg.
Do you make luxury packaging for New York City fashion and beauty brands?
Yes. NYC's fashion, beauty, and lifestyle brands use our rigid luxury boxes, soft-touch laminated mailers, foil-stamped retail packaging, and magnetic closure boxes to compete with international luxury brands. We deliver the quality New York's market demands.
What New York cities do you deliver custom boxes to?
We deliver free to all New York addresses including New York City, Buffalo, Rochester, Albany, Syracuse, Yonkers, New Rochelle, Mount Vernon, Schenectady, Utica, and all upstate and Long Island communities.
Do you serve the Finger Lakes wine and spirits industry?
Yes. Finger Lakes wineries and New York State distilleries use our custom wine boxes, gift sets, and specialty spirits packaging to retail their products and create premium gifting experiences.
Can Brooklyn and NYC food startups get affordable custom packaging?
Absolutely. Our 100-unit minimum makes professional custom packaging accessible for Brooklyn's artisan food producers, Manhattan's specialty food brands, and NYC's dense startup community.
Do you make cannabis packaging for New York businesses?
Yes. New York's cannabis market uses our compliant packaging including child-resistant and opaque options that meet New York's cannabis packaging regulations.
Ready to Order Face Seal Blister Packs in New York?
Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.