Phoenix, AZState Capital

Custom Tray Boxes in Phoenix, AZ

Phoenix is one of America's fastest-growing and most commercially dynamic cities — the fifth-largest city in the nation, home to major corporate headquarters, a booming startup ecosystem, one of the country's most active cannabis markets, a food and hospitality scene that has earned national recognition, and a retail economy that serves millions of metro residents. My Custom Boxes serves Phoenix's ambitious and diverse business community with premium custom packaging for every sector — from luxury rigid boxes for Biltmore-area luxury brands to corrugated mailers for Downtown Phoenix's growing D2C economy.

MOQ: 100 unitsFree Shipping2-3 Week Turnaround
Tray Boxes in Phoenix

Why Phoenix Businesses Choose Us

Free shipping to all Phoenix zip codes including surrounding metro areas
Cannabis and CBD packaging expertise for Phoenix's established legal market
Premium luxury packaging for Phoenix's upscale retail and hospitality brands
100-unit MOQ for Phoenix startups and growing businesses
Full spectrum finishes from soft-touch lamination to foil stamping

Key Features

Regular slotted container construction — most efficient corrugated format
Continuous corner columns for maximum stacking strength
32 ECT, 44 ECT, and double-wall corrugated board options
Compatible with automated filling and closing equipment
Tape, glue, and staple closure options
Full-color flexographic printing for branded shipping packaging

Custom RSC Boxes | Regular Slotted Container Shipping Packaging

RSC (Regular Slotted Container) boxes are the most commonly manufactured corrugated box style in the world — a simple, efficient design where all four top flaps and all four bottom flaps extend from the box's four side panels and are slotted at the corners to allow folding without overlapping. When closed, the top and bottom flaps meet (or slightly overlap) in the center, creating a simple, flat closure that requires tape or stapling to secure.

RSC Construction Geometry

The RSC's defining characteristic is its slotted corners — the gaps between adjacent flaps that allow the flaps to fold flat without interfering with each other. These slots create the rectangular gaps visible at each corner of the closed RSC box. The flap depth is designed to be exactly half the box width, so that opposite flaps meet precisely in the center when closed. When flap depth is less than half width, a gap remains in the center; when greater than half width, flaps overlap — the designer specifies flap depth for the desired closure behavior.

RSC Advantages

The RSC's global dominance in corrugated shipping packaging is attributable to its extraordinary efficiency: maximum material yield from the corrugated sheet (the slotted corner design wastes minimal material), compatibility with automated box-making equipment (RSC cuts and scores are the simplest production format), compatibility with automated filling and closing equipment (all flaps fold in the same plane), and maximum stacking strength (the closed RSC's corner columns are continuous from base to top, maximizing vertical load distribution).

Why RSC Dominates Global Corrugated Shipping

The RSC's global dominance — it accounts for more than 50% of all corrugated boxes manufactured worldwide — is not the result of marketing success but of genuine engineering efficiency. The slotted corner design maximizes material yield from the corrugated sheet compared to any other box style. The simple flap geometry is the most compatible with automated box-making equipment, allowing the highest production speeds with the fewest setup adjustments. The closed corner column structure provides superior vertical stacking strength for warehouse and retail storage. And the flat flap closure is the most compatible with automated tape and glue closing equipment. Every efficiency advantage points in the same direction: RSC.

RSC Flap Geometry: Meeting vs. Overlapping

The RSC flap depth determines the closure behavior: flap depth equal to exactly half the box width (the standard specification) causes opposite flaps to meet precisely in the center — the most efficient use of material with complete base coverage. Flap depth greater than half width creates overlapping flaps — used when additional base strength is required because the overlap adds a double-layer zone in the center. Flap depth less than half width creates a gap — used when material economy is prioritized over complete base coverage for very lightweight products. The designer specifies flap depth based on the product weight, filling method, and stacking requirements.

Quick Specs

Minimum Order
100 units
Production Time
2-3 weeks
Free Shipping
Yes
Printing
CMYK / Pantone
Location
Phoenix, AZ

Industries

E-commerceShipping & LogisticsManufacturingFood & BeverageElectronicsRetail

Industries in Phoenix

CBD & CannabisE-commerceFood & BeverageRetailCosmetics & Beauty
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Affordable sample kits available

Industries We Serve in Phoenix

We provide tray boxes to a wide range of industries in Phoenix, AZ.

CBD & Cannabis
E-commerce
Food & Beverage
Retail
Cosmetics & Beauty

Popular Use Cases

E-commerce product shipping
Freight and LTL shipping
Retail product shipping
Warehouse storage and stacking
Food and beverage shipping
Manufacturing component shipping

Popular Box Styles in Phoenix

Other packaging styles popular with Phoenix businesses.

Tray Boxes in Nearby Cities

We deliver to cities across Arizona.

Tray Boxes in Phoenix — FAQs

What is an RSC box?

RSC stands for Regular Slotted Container — a corrugated box style where all four top flaps and all four bottom flaps extend from the box side panels and are slotted at corners to allow folding without interference. Opposite flaps meet (or overlap) in the center when closed. RSC is the most common corrugated box style globally, accounting for over 50% of all corrugated box production.

What ECT rating do I need for my RSC boxes?

32 ECT (edge crush test) is the standard for general parcel shipping under 20 lbs. 44 ECT handles heavier single items and multi-product shipments from 20–50 lbs. 51 ECT double-wall is appropriate for very heavy or fragile products, or LTL freight applications requiring maximum compression resistance. We specify ECT rating based on product weight, shipping channel, and stacking requirements.

Can RSC boxes be custom-printed?

Yes. RSC boxes are printed using flexographic printing for high-volume branded shipping applications. Single-color, two-color, and full-color flexographic printing are all standard. Litho-laminated RSC boxes achieve near-offset print quality for premium shipping applications where brand presentation is a priority alongside shipping performance.

What is the difference between RSC and FOL (Full Overlap) corrugated boxes?

RSC flaps meet (or slightly overlap) in the center when closed, providing efficient material use and adequate base strength for most applications. FOL (Full Overlap) boxes have flaps sized to fully overlap — one set of flaps runs the full depth of the box and both top and bottom have two complete overlapping layers. FOL provides maximum stacking strength for very heavy products but uses more material than RSC.

What is the minimum order for custom RSC boxes?

Our minimum order is 100 units for custom RSC boxes. RSC boxes are the most efficiently produced corrugated format and are compatible with short-run digital corrugated printing at 100-unit minimums.

Do you make cannabis packaging for Phoenix dispensaries and brands?

Yes. Phoenix's cannabis dispensaries and brands use our compliant packaging including child-resistant options and custom branded boxes that meet Arizona's cannabis packaging regulations.

What Phoenix areas and zip codes do you deliver to?

We deliver free to all Phoenix zip codes as well as the entire Phoenix metro including Scottsdale, Tempe, Chandler, Mesa, Glendale, Peoria, Surprise, and all Valley communities.

Do you serve Phoenix's startup and D2C brand community?

Yes. Phoenix's growing D2C and startup ecosystem uses our custom mailer boxes, subscription packaging, and retail boxes. Our 100-unit minimum is startup-accessible.

How long does delivery take to Phoenix?

Production is 10–14 business days from proof approval, then 2–3 days ground shipping to Phoenix.

Get Custom Tray Boxes in Phoenix, AZ

Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.