Custom Pillow Boxes in Lexington, KY
Lexington is the Horse Capital of the World and Kentucky's second-largest city — a unique and sophisticated community where the world's finest thoroughbred horses are bred on the Bluegrass region's limestone-rich pastures, where bourbon distilleries cluster in the rolling hills, and where the University of Kentucky's research enterprise has seeded a growing biotech and innovation economy. My Custom Boxes serves Lexington's distinctive horse country, bourbon, and university-powered business community with premium custom packaging that matches the Bluegrass region's quality standards.
Why Lexington Businesses Choose Us
Why Choose Our Pillow Boxes in Lexington
Pillow Boxes for Retail in Lexington
Tuck boxes -- the folding carton format with tucked closure flaps at top and/or bottom -- are the most widely used packaging format in consumer retail, serving everything from pharmaceutical tablets to cereal to cosmetics to consumer electronics accessories. The tuck box's efficiency, standardization, and versatility across virtually every consumer goods category make it the default packaging format for the majority of retail consumer goods at mass to mid-market price points.
Straight Tuck vs. Reverse Tuck End
Tuck box closure configurations: Straight-Tuck End (STE) boxes have both the top and bottom tucks folding in the same direction (toward the back panel) -- this configuration is common for pharmaceuticals, cosmetics, and general consumer goods where the box opens at one end consistently. Reverse-Tuck End (RTE) boxes have the top tuck folding toward the back and the bottom tuck folding toward the front -- this configuration provides better stackability in automated filling operations and is standard for food, pharmaceutical, and high-volume consumer goods.
Tuck Box Versatility Across Consumer Goods Categories
The tuck box format's dominance across consumer goods categories results from its efficiency advantages: simple assembly from flat sheet, minimal material waste in production, stackable configuration for retail shelf efficiency, and clear panel layout for regulatory compliance design. For consumer goods brands entering retail distribution, the tuck box is typically the default recommendation because its format is familiar to retail buyers, compatible with standard shelf display, and producible at the broadest range of quantities and price points.
Pharmaceutical Tuck Box Compliance Requirements
Pharmaceutical tuck boxes are among the most regulated packaging formats in consumer goods -- OTC drug packaging must comply with FDA 21 CFR Part 201 drug labeling (Drug Facts panel, active ingredients, uses, warnings, directions), PPPA child-resistant requirements where applicable, and tamper-evident packaging requirements under 21 CFR Part 211.132 for OTC drugs. Each regulatory element has specific size, placement, and content requirements that must be satisfied before production.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- to Lexington
- Industry
- Retail
Materials
Finishes
Industries in Lexington
Affordable sample kits available
Industries We Serve in Lexington
We provide packaging to a wide range of industries in Lexington, KY.
Popular Use Cases in Lexington
Compliance & Safety
Pharmaceutical tuck boxes must comply with FDA 21 CFR Part 201 drug labeling. PPPA child-resistant requirements apply to specific OTC drug categories. Tamper-evident packaging required for specific OTC drugs per 21 CFR Part 211.132. Consumer goods labeling requirements by product category.
Available Finishes
Enhance your pillow boxes with premium finishes and special effects.
Pillow Boxes in Lexington — FAQs
What is the difference between straight-tuck and reverse-tuck end boxes?
Straight-Tuck End (STE): both top and bottom tucks fold toward the same panel (typically the back) -- visually cleaner presentation because the same panel face is always forward. Reverse-Tuck End (RTE): top tuck folds toward back, bottom tuck folds toward front -- provides better structural integrity for automated filling lines and slightly better stacking stability. STE is preferred for cosmetics and premium consumer goods; RTE is preferred for high-volume pharmaceutical and food production.
What child-resistant tuck box closures are available?
Child-resistant tuck end options: push-and-turn tab (finger pushes through a perforation to access the tuck, which then twists to release -- most common CR tuck end), side-entry CR (product pushes through the side of the box rather than the traditional tuck end), and combination lock tuck (two-step process to open the tuck flap). All CR configurations must pass PPPA testing with at least 80% of children under 5 unable to open within 5 minutes.
What board weight is standard for tuck boxes?
Standard tuck box board weights: 14pt (0.014 inch, approximately 0.36mm) SBS for lightweight pharmaceutical and cosmetic applications, 16pt (0.016 inch) for standard consumer goods tuck boxes, 18pt (0.018 inch) for heavier product applications requiring additional rigidity, and 24pt (0.024 inch) for premium retail applications. Board weight selection depends on the product weight, required structural rigidity, and retail position (commodity vs. premium).
Can tuck boxes be produced with tamper-evident sealing?
Yes. Tamper-evident tuck box options: glued tuck end (tuck flaps are glued shut requiring tearing to open, revealing tampering), perforated tamper band (a band around the carton that tears when the box is first opened), and shrink-wrapped tuck box (heat-shrunk film seal around the exterior). FDA 21 CFR Part 211.132 requires tamper-evident packaging for specific OTC drug categories.
What is the minimum order for custom tuck boxes?
Our minimum order is 100 units for custom tuck boxes. Pharmaceutical tuck box programs typically begin at 1,000-5,000 units for production economy. Consumer goods tuck box programs typically run 500-10,000+ units depending on retail distribution volume.
Do you make bourbon packaging for Lexington's distillery community?
Yes. Lexington's bourbon distilleries and spirits brands use our gift boxes, rigid packaging, and specialty spirits packaging for retail and gifting programs.
What Fayette County areas do you deliver to?
We deliver free to Lexington, Versailles, Georgetown, Nicholasville, and all surrounding Fayette County and Bluegrass region communities.
Do you serve UK's startup and biotech community?
Yes. University of Kentucky-connected startups and biotech businesses use our custom packaging with our startup-accessible 100-unit minimum.
How long does delivery take to Lexington?
Production is 10–14 business days from proof approval, then 2–3 days ground shipping to Lexington.
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