Oklahoma City, OKState Capital

Custom Inserts in Oklahoma City, OK

Oklahoma City is one of America's most commercially dynamic state capitals — a city that has reinvented itself from oil boom and bust cycles into a diversified economy with Devon Energy's magnificent glass tower as a symbol, OU Health Sciences Center's world-class medical research, a nationally recognized food and restaurant scene centered on Midtown and the Paseo Arts District, and a booming Thunder NBA economy. My Custom Boxes serves Oklahoma City's energy-anchored and increasingly sophisticated business community with premium custom packaging.

MOQ: 100 unitsFree Shipping2-3 Week Turnaround
Custom Inserts in Oklahoma City

Why Oklahoma City Businesses Choose Us

Free shipping throughout Oklahoma City and all Oklahoma County addresses
Energy and corporate packaging for Devon Energy's OKC headquarters community
Healthcare packaging for OU Health Sciences Center community
Food and restaurant packaging for OKC's Midtown and Paseo culinary scene
100-unit MOQ for OKC startups and growing businesses

Why Choose Our Custom Inserts

CNC-cut EVA foam inserts in any product profile and density
Thermoformed PET and PVC trays with individual product cavities
Die-cut corrugated dividers for multi-unit packaging
Molded pulp inserts as sustainable plastic-free alternative
Velvet-flocked foam for jewelry and luxury goods presentation
Designed to prevent product movement in all six shipping directions

Custom Packaging Inserts | Foam, Thermoformed & Corrugated Product Inserts

Custom packaging inserts transform the interior of a standard box into a precisely engineered product presentation system — securing items against movement during shipping, presenting products at the optimal viewing angle for unboxing, and communicating brand values through the materials and precision of the insert design itself. Our custom inserts are manufactured from a range of materials calibrated to the product's weight, fragility, and presentation requirements.

Insert Material Options

  • EVA Foam: The most versatile insert material — CNC-cut to any product profile in densities from 1.2 to 6.0 lb/ft³. Used for electronics, jewelry, cosmetics, medical devices, and precision instruments
  • Polyethylene Foam: Standard protective foam for heavier products and shipping applications — excellent shock absorption and compression resistance
  • Corrugated Cardboard Inserts: Die-cut corrugated dividers and partitions for multi-unit packaging — cost-effective and recyclable
  • Thermoformed Plastic Trays: Precision-formed PET or PVC trays with individual product cavities — standard for cosmetics, electronics, and food packaging
  • Molded Pulp: Sustainably produced from recycled paper fiber — used for premium electronics, wine, and fragile product inserts as a plastic-free alternative
  • Velvet-Flocked Foam: EVA foam with velvet flock coating for jewelry and luxury goods presentation

Insert Design Principles

Effective insert design begins with the product's center of gravity and fragility points. The insert must prevent movement in all six directions during shipping while presenting the product face-up at the correct angle for unboxing. For multi-product packaging, the insert must maintain consistent product spacing regardless of manufacturing tolerance variation in individual product dimensions.

Foam Insert Engineering for Product Protection

Foam insert engineering is not guesswork — it is an applied science. The insert material density is selected based on the product's weight (lighter products need lower-density foam that compresses easily to absorb energy; heavier products need higher-density foam that provides firm support). The cavity geometry is designed with 0.5–1.0mm tolerance around the product to prevent movement without making insertion difficult. Drop test simulation determines whether the cavity design successfully absorbs the impact energy from a standard 30-inch drop test — the pass/fail standard for parcel shipping.

Molded Pulp: The Premium Sustainable Insert

Molded pulp inserts — produced from recycled paper fiber formed over precision molds — have emerged as the premium sustainable alternative to thermoformed plastic trays for electronics and fragile product packaging. Apple's iPhone packaging uses molded pulp inserts; premium whiskey brands use molded pulp bottle cradles; premium headphone brands use molded pulp to cradle their products. The material is 100% recyclable, compostable, and manufactured from post-consumer recycled content — a premium sustainability story that brands communicate proudly on their packaging.

Quick Specs

Minimum Order
100 units
Production Time
2-3 weeks
Free Shipping
Yes
Printing
CMYK / Pantone
Location
Oklahoma City, OK

Industries

ElectronicsJewelry & Luxury GoodsCosmeticsMedical DevicesE-commerce

Industries in Oklahoma City

ManufacturingHealth & WellnessFood & BeverageE-commerceRetail
Get a Free Quote

Affordable sample kits available

Industries We Serve in Oklahoma City

We provide custom inserts to a wide range of industries in Oklahoma City, OK.

Manufacturing
Health & Wellness
Food & Beverage
E-commerce
Retail

Popular Box Styles in Oklahoma City

Other packaging styles popular with Oklahoma City businesses.

Custom Inserts in Nearby Cities

We deliver to cities across Oklahoma.

Custom Inserts in Oklahoma City — FAQs

What foam density should I use for my product?

Low-density foam (1.2–2.0 lb/ft³) provides soft cushioning for lightweight products under 2 lbs. Medium-density foam (2.0–4.0 lb/ft³) is standard for most consumer products from 2–10 lbs. High-density foam (4.0–6.0 lb/ft³) provides firm, stable support for heavier products and precision instruments. We can recommend the optimal density based on your product weight and shipping channel.

What is a thermoformed insert?

A thermoformed insert is a plastic tray formed by heating a flat sheet of PET or PVC film and drawing it over a custom mold to create three-dimensional cavities that match your product's shape. Thermoformed inserts provide precise, rigid product support and are standard in cosmetics, electronics, medical device, and food packaging applications where consistent cavity geometry is critical.

Can you make inserts for multiple products?

Yes. Multi-product inserts use either foam with multiple cavities cut to each product's profile, thermoformed trays with individual product sections, or corrugated divider systems that create separate compartments within the box. Multi-product inserts must be designed to accommodate manufacturing tolerance variation in individual product dimensions while maintaining consistent presentation.

What is molded pulp and why is it considered premium sustainable packaging?

Molded pulp is produced by forming recycled paper fiber slurry over precision aluminum molds and drying it to create three-dimensional shapes. The result is a structurally precise, 100% recycled, recyclable, and compostable insert material that requires no petroleum-based plastics. Premium electronics and spirits brands use molded pulp to communicate sustainable packaging credentials alongside the quality of their product.

Do you serve Oklahoma City's energy and Devon Energy community?

Yes. Devon Energy and OKC's energy companies use our professional packaging for corporate programs and branded materials.

What Oklahoma County areas do you deliver to?

We deliver free throughout Oklahoma City and Oklahoma County, plus Edmond, Moore, Norman, Midwest City, and all surrounding metro communities.

Do you serve OKC's food and Midtown community?

Yes. Oklahoma City's Midtown and Paseo restaurants and food businesses use our retail boxes and branded packaging.

How long does delivery take to Oklahoma City?

Production is 10–14 business days from proof approval, then 2–3 days ground shipping to Oklahoma City.

Get Custom Inserts in Oklahoma City, OK

Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.