Toy Boxes in Herndon, VA

Toy packaging must navigate one of the most demanding compliance environments in consumer products — ASTM F963 toy safety standards, CPSC child safety regulations, choking hazard warnings, age grading requirements, and major retailer compliance specifications — while simultaneously creating retail shelf impact energetic enough to capture a child's attention and persuasive enough to convert a parent's purchase decision. Our toy packaging is manufactured to meet every applicable safety standard while delivering the bold, high-energy visual design that toy retail demands.

Toy Packaging Formats

• Window Toy Boxes: Folding cartons with large PET window panels displaying the actual toy — the dominant retail toy packaging format
• Blister Packages: Thermoformed PVC blisters on printed backing cards — standard for action figures, vehicles, and small toy accessories
• Open Face Boxes: Three-sided display boxes showing the toy without a window film — used for plush, dolls, and large format toys
• Game Boxes: Rigid or heavy corrugated boxes for board games, card games, and puzzle sets
• Toy Gift Sets: Premium rigid boxes for toy collection sets and holiday gift packaging

ASTM F963 Compliance

ASTM F963 is the US Consumer Product Safety Standard for toys — covering physical hazards (sharp points, small parts), chemical hazards (heavy metals, phthalates), electrical hazards, and flammability. Toy packaging must include required warnings: choking hazard statements for toys with small parts, age grading on the principal display panel, and cautionary statements appropriate to the toy type. We provide ASTM F963-compliant dieline templates with required warning placement zones.